Specialist 3D design and precision print for the automation and industrial sector. From site visit to finished part — in days, not weeks. One-off and small batch, no minimum order.
Whether you have a finished file or just a problem to solve, we can help — from the first sketch to the finished part on your workbench.
No complex portals or automated systems. Just a clear, human process that keeps you informed at every step.
FormStrata Ltd is a specialist 3D design and print service based in the North West, working with businesses across the automation and industrial sectors. We focus on one-off and small batch production — the jobs that don't fit neatly into the big online platforms.
Every project is handled personally. There's no outsourcing, no automated pipeline, and no off-the-shelf quoting. When you work with FormStrata Ltd, you deal directly with the engineer doing the work — which means faster answers, fewer misunderstandings, and parts that actually fit.
We work across a range of industrial materials and technologies, and we're always happy to advise on the right approach — even if that means pointing you in a different direction.
The bracket was designed, printed, and installed within a week of Keith visiting site. Zero sensor replacements since — we'd been replacing that sensor every few months for years. Should have done this sooner.
We needed a replacement encoder bracket that wasn't available anywhere. Keith reverse engineered it from the original, had a part back to us in days, and the encoder went straight back into service. Saved us the cost of a full assembly replacement.
Fitted brush holders to over 100 shuttles across the site. Maintenance time for track cleaning is down 30% and we're seeing significantly less unplanned downtime. Simple idea, properly engineered, and it works.
Client details withheld at their request · View full case studies →
FormStrata Ltd is a specialist 3D design and precision print service based in the North West of England, working exclusively with the automation, warehousing, and intralogistics sector. We produce one-off and small batch FDM printed components for clients including system integrators, maintenance teams, and operations managers across the UK.
Common applications include replacement and legacy parts for Vanderlande, Dematic, Knapp, and similar conveyor and storage systems, custom sensor brackets and mounting solutions, protective guards for conveyor-mounted equipment, and jigs and fixtures for assembly and maintenance operations.
We print in 11 engineering-grade materials including PETG, ABS, ASA, Nylon PA6-CF, and PPS-CF — selected for the specific mechanical, thermal, and chemical requirements of each application.
Unlike large online 3D printing platforms, FormStrata works directly with clients to understand the application before recommending a material or design approach. We offer site visits across the North West and beyond — taking measurements directly from your equipment to ensure dimensional accuracy on the first print.
Our quality management system is aligned with ISO 9001:2015 principles. Every part is inspected prior to dispatch and accompanied by a component inspection certificate on request. Material batch traceability is maintained on every job.
Whether you need a single replacement bracket or a batch of production parts, quotes are returned within one business day — typically the same day for straightforward applications.
Tell us about it. We'll come back to you within one business day with a clear, no-obligation quote.